If you are a DIY enthusiast, you may have heard of a bench drill. If you have not heard of a bench drill before and do not know what it is, you can refer to my previous article "What is a bench drill?". A bench drill has a drill head that can move up and down, allowing you to drill precise holes. When working on larger DIY projects, it can help you assemble parts more easily and securely. In this article, we will guide you on how to use a bench drill press, from machine setup to precise drilling operations.
Key Components of a Bench Drill
- A durable machine base.
- A steadfast column or pillar.
- An adjustable drilling table.
- A feed lever and drilling spindle.
- A motorized machine head with a V-belt drive.
Chuck and Drill Compatibility
Lunyee bench drills, for example, are typically outfitted with a toothed chuck or quick-release chuck, securing standard drill sizes between 1 and 16 mm. To accommodate conical shank tools, such as Morse cone or MK2 drills, the machine allows for the disassembly of the drilling spindle for tool exchange.
Selecting the Right Drill Bit
Drill bits are important components for drilling operations, and the choice of drill bits depends on the different drilling materials. For example, drilling on metal requires more pressure than on wood. When using a sharp drill bit, shavings should be squeezed out of the hole during drilling. When drilling on metal, if the shavings flow out in long spiral shapes, it indicates that the pressure you are using is correct. Due to the relatively soft texture of wood compared to metal, you can choose the corresponding drill bit based on the hardness of the material.
Operating the Bench Drill
- Aligning the Drill Bit
- Position the drill bit above the desired drilling location on the workpiece.
- Use the three-armed rotating handle to lower the drill bit gently until it touches the surface of the workpiece.
- Engaging the Power
- Ensure that the bench drill is plugged into a suitable power source.
- Activate the power switch or lever to start the drill's motor.
- Speed Settings
- The spindle's rotation is powered by a robust motor with adjustable speeds.
- This can be done continuously using a side lever or by manually adjusting the V-belt configuration.
- Depending on the drill diameter and material, the appropriate speed can be chosen from guidelines provided in the user manual.
- Operational Guidelines
- Positioning the Workpiece
- Begin with securing the workpiece onto the work table using appropriate clamping fixtures such as machine vices or clamping claws.
- The flexibility of the table allows for tilting and rotation to get the desired drilling angle, while the height can be precisely adjusted.
- Depth of drilling is measured and set using the drilling depth stop.
- Set the drilling depth by loosening the depth stop and sliding it to the desired position. Tighten the depth stop to secure the chosen drilling depth.
- Starting the Drill Process
- To perform the actual drilling, use the three-armed rotating handle to guide the rotating drill into the workpiece.
- Each bench drill may have a slightly different operating method, but generally, the spindle moves downwards into the material, often guided by a ball-bearing system.
- Positioning the Workpiece
Safety Considerations
- Chip Guard: A chip guard with a microswitch ensures safe operation by allowing the tool to run only when the guard is closed. This also protects against flying debris.
- Fixing the Workpiece: Firmly attaching the workpiece is vital for both precision and safety.
- Drill Checks: Confirm the secure attachment of the drill bit in the chuck before starting.
- Dress for Safety: Avoid loose clothing or jewelry, and always wear protective gear - goggles, masks, and hearing protection as needed.
- Regular Maintenance: Keep the bench drill clean and free from dust and debris accumulation. Lubricate moving parts as recommended by the manufacturer to ensure smooth operation. Regularly inspect the power cord and electrical connections for any signs of damage or wear.
Other Considerations
Before starting the drilling operation, make sure your workpiece is securely fixed on the drilling table. You can use a clamp or a vise to firmly secure the workpiece. This will ensure the stability of the workpiece during drilling and help achieve precise hole machining.
Conclusion
Operating a bench drill may seem complex at first, but with proper understanding and adherence to safety guidelines, it becomes a skill that can greatly enhance your woodworking projects. By following the step-by-step instructions provided in this comprehensive guide, you can confidently set up, operate, and maintain a bench drill. Remember to prioritize safety at all times, wear appropriate protective gear, and consult the manufacturer's instructions for specific details regarding your bench drill model.